A automatic flow wrapping system is an automated packaging system that encloses products in flexible film. The machine forms a seal along the length of the pack and seals at both ends to create a closed package.Because of its shape, the finished package is commonly known as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for manufacturers processing high volumes of products.How Does Flow Wrapping Machinery Work?Automatic flow wrapping equipment uses a continuous roll of flexible film to package products quickly and consistently.1. Automatic Product FeedingA conveyor or connected feeding system automatically moves products into the machine.2. Packaging Film PositioningAs the item travels forward, the machine forms the flexible film around it.3. Sealing Along the PackThe film is sealed along its length to create a continuous tube around the product.4. Cross Sealing and CuttingCross seals are formed at each end before the package is cut from the continuous film.5. Finished ProductOnce sealed and cut, the finished pack moves out of the machine ready for handling, delivery or sale.Advantages of Flow Wrapping MachineryFlow wrapping equipment can help manufacturers improve output and produce consistent packs.Fast Packaging OutputFlow wrapping machinery can process thousands of products every hour when the equipment and application allow.Uniform Seals and AppearanceEach product receives the same seal quality and presentation. This can help maintain a uniform brand appearance.Reduced Labour CostsAutomation reduces the amount of manual handling needed during packaging. Staff can therefore focus on other production tasks.A Protective Film BarrierFlow wrapping helps protect products from dust, moisture, contamination and physical damage during distribution and storage.Adaptable Product HandlingThe equipment can be configured for varied product formats and packaging materials.What Can Be Packaged Using a Flow Wrapper?A flow wrapper is suitable for a wide selection of food and manufactured goods.Common examples include: Individual or grouped biscuits Bakery products Sweets, chocolate bars and confectionery Fresh produce Selected frozen products Medical devices Pharmaceutical products Cosmetics and personal care items Household goods Small industrial and hardware parts Its suitability for food and non-food applications makes flow wrapping a common packaging method in manufacturing.What Films Can a Flow Wrapping Machine Use?The correct flexible film will depend on the item being packed and the conditions it must withstand.Frequently used films include: Biaxially oriented polypropylene film Polyolefin film Polyethylene (PE) flow wrapping machine Polyethylene terephthalate film Film selection should take account of the item, shelf-life needs, pack appearance and operating conditions.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.A flow wrapping machine may be suitable if: Production volumes continue to increase Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Labour costs are increasing Automation may provide steadier production without reducing packaging consistency.How Do You Choose a Flow Wrapping Machine?Several factors should be considered when selecting flow wrapping machinery.Specifications to review include: Maximum production speed Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films Integrated date or batch coding Compatibility with automatic feeding systems Clear operator controls Consistent and dependable seals The correct choice depends on your products, current production volume and future growth plans.What Is the Difference Between Flow Wrapping and Shrink Wrapping?Flow wrapping and shrink wrapping both involve film, but they form packs in different ways.Flow wrapping machinery forms film around the product before applying length and end seals.A shrink wrap machine surrounds the product with shrink film before applying heat to tighten the material.The choice will depend on the desired pack format, the product and how it will be stored or transported.Can a Flow Wrapper Integrate with Existing Equipment?Yes. Many flow wrapping machines are designed to connect with existing production equipment.Compatible equipment may include automatic feeders, conveyors and labelling systems. This allows manufacturers to increase packaging output without rebuilding the entire production process.Kempner Flow Wrapping SystemsKempner has supplied packaging machines and materials across the UK for over five decades.Kempner supplies both horizontal and vertical machines that can be configured for different product types.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.The company offers installation, start-up support, servicing and continued technical help. These services can help businesses maintain reliable packaging performance.Flow Wrapping Machine FAQsWhat Is a Flow Wrapping Machine Used For?A flow wrapping machine wraps separate products in flexible packaging film and produces closed pillow-shaped packs. These packs can protect products during storage, transport and retail display.Can Food Be Packaged with a Flow Wrapper?Yes, they are. Flow wrapping is widely used for bakery goods, confectionery, snacks and fresh produce. It provides a hygienic sealed pack.Can a Flow Wrapper Be Used for Manufactured Goods?Yes, they can. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?The production rate varies according to product dimensions and machine specification. Many high-performance machines can produce several thousand sealed packs in an hour.